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Helicopter Components|06/2025

Helicopter Rotor Blades: Lithuania to Poland - 8m Oversized Cargo

Lithuania - Poland|1 day|1 specialized truck

A Lithuanian helicopter MRO completed maintenance on a set of rotor blades for a Polish operator. The blades - up to 8 meters long - needed to reach the operator's base in Poland within 24 hours. Oversized, fragile, and aviation-certified cargo requiring specialized transport and EASA documentation.

What happened

Helicopter rotor blades are aerodynamic surfaces that cannot be bent, twisted, or subjected to point loads during transport. At 8 meters, they exceed standard trailer dimensions and require an escort vehicle on certain road segments. EASA Form 1 documentation must accompany the blades - without it, the operator cannot install them.

What made it difficult

  • 18m length - oversized, extending beyond trailer rear
  • 2Composite material - zero tolerance for bending or point loads
  • 3Escort vehicle required on Polish motorways
  • 4EASA Form 1 must travel with the cargo
  • 524-hour delivery window - helicopter grounded until blades arrive

How we handled it

Specialized extendable trailer with soft cradles for each blade. Blades secured horizontally with zero-pressure clamps. Escort vehicle arranged for the Polish motorway segment. EASA Form 1 package handed to the driver in a sealed document pouch. Direct route Vilnius to the Polish base - 500 km, 8 hours including border. Delivered within 12 hours of pickup. Blades installed the same day.

Result

CargoHelicopter rotor blades (8m)
Transit12 hours
DocumentationEASA Form 1
Helicopter statusFlying same day

Aviation components - engines, blades, avionics. We deliver with EASA docs. +371 22302054 / aero@langino.lv